Vanoshanda welders vanotsanangura kamuri yavo yekurota welding uye yuniti kuti vawedzere kushanda zvakanaka, kusanganisira zvaunofarira maturusi, dhizaini yakakwana, maficha ekuchengetedza, uye zvishandiso zvinobatsira.Vadivelu Comedy Getty Images
Takabvunza ari pabasa-welder kuti: “Kuti uwedzere kushanda zvakanaka, ndeipi kamuri yako yakanakira yekupisira?Ndeapi maturusi, marongero uye midziyo inogona kukubatsira kuti basa rako riimbe?Wawana chishandiso kana mudziyo waunofunga kuti wakakosha here?
Kuita kwedu kwekutanga kwakabva kuna Jim Mosman, akanyora The WELDER's column "Jim's Cover Pass".Akashanda semucheki wekambani diki yekugadzira machining kwemakore gumi nemashanu, uye akatanga basa rake remakore makumi maviri nerimwe semudzidzisi wewelding pakoreji yenharaunda.Mushure mekusiya basa, iye zvino ave mudzidzisi wepamusoro wevatengi vekudzidzisa kuLincoln Electric, kwaanoitisa "kudzidziswa."Semina ye "Trainer" ndeye vadzidzisi vewelding kubva kumativi ese enyika.
Imba yangu yakanakira yekubatira kana nzvimbo musanganiswa wenzvimbo yandakashandisa uye nzvimbo iri kushandiswa muchitoro changu chekumba.
Saizi yekamuri.Nzvimbo yandinoshandisa parizvino inenge 15 x 15 tsoka, pamwe nemamwe 20 tsoka.Vhura nzvimbo uye chengetedza simbi yemapurojekiti makuru sezvinodiwa.Iine sirin'i yakakwirira mamita makumi maviri, uye pasi 8 tsoka ivhu rakati sandara grey simbi yakagadzirwa nedenga remba.Vanoita kuti nzvimbo yacho isadzivirire moto.
Soldering station No. 1. Ndinoisa chiteshi chikuru chekutengesa pakati penzvimbo yebasa, nokuti ndinogona kushanda kubva kumativi ose uye kusvika pandinenge ndichida.Yakareba 4 tsoka x 4 tsoka x 30 inches kureba.Iyo yepamusoro inogadzirwa ne ¾ inch gobvu simbi ndiro.Imwe yemakona maviri ndeye 2 inches.Radhiyasi, mamwe makona maviri ane yakakwana sikweya kona ye90 madhigirii.Makumbo uye chigadziko chakagadzirwa ne 2 inches.Square chubhu, pakuvhara makabati, nyore kufamba.Ndakaisa vise hombe pedyo neimwe yemakona emakona.
No. 2 welding station.Tafura yangu yechipiri ine 3 square feet, 38 inches kureba, uye 5/8 inches gobvu kumusoro.Kune 18-inch high plate kuseri kwetafura iyi, iyo yandinoshandisa kugadzirisa kukiya pliers, C-clamps, uye marongerwo magineti.Kureba kwetafura iyi kunopindirana nemashaya evhavha patafura 1. Iyi tafura ine sherufu yakaderera yakagadzirwa nesimbi yakawedzerwa.Ndakaisa nyundo yangu yechisel, mbariro dzewelding, mafaera, makiyi pliers, C-clamps, magineti ekugadzirisa uye mamwe maturusi emaoko pasherufu iyi kuti uwane nyore.Iyi tafura zvakare ine yekukiya macaster kuti ifambe nyore, asi inowanzozembera pamadziro padyo neangu welding magetsi sosi.
Tool bhenji.Iri ibhenji diki rakagadziriswa rinoyera 2 tsoka x 4 tsoka x 36 inches kumusoro.Iyo iri padyo nemadziro pedyo newelding power source.Iine sherufu pedyo nechepasi yekuchengetera maelectrodes newaya dzemagetsi.Iyo ine zvakare dhirowa rekuchengetera zvinobatika zveGMAW welding tochi, GTAW welding tochi, plasma welding tochi uye flame welding tochi.Iyo bhenji rekushanda rakashongedzerwawo nebhenji grinder uye diki bhenji rekuchera muchina.
Kune WELDER mutori wenhau Jim Mosman, iyo yakakodzera yekamuri yekushongedza dhizaini yemapurojekiti madiki inosanganisira mabhenji matatu ebasa uye madziro esimbi akagadzirwa nesimbi padenga mapaneru akagadzirwa nemoto.Mufananidzo: Jim Mosman.
Ndine maviri anotakurika 4-1/2 inches.A grinder (imwe ine dhisiki rekukuya uye imwe ine abrasive disc), madhiri maviri (imwe 3/8 inch uye imwe 1/2 inch), uye maviri air die grinders ari pane iyi workbench.Ndakaisa tambo yemagetsi kumadziro kumashure kwayo kuti ndichajise maturusi emaoko anotakurika.Imwe 50 pounds.Nhumbi inogara pachigadziko.
Toolbox.Ndinoshandisa mabhokisi maviri makuru emidziyo ane mabhokisi epamusoro.Iwo ari pamadziro akatarisana netafura yekushandisa.Bhokisi rematurusi rine maturusi angu ese emuchina, senge zvipanera, zvigadziko, mapiresi, sando uye zvibooreso.Rimwe bhokisi rematurusi rine maturusi angu ane hukama, senge marongero uye maturusi ekuyeresa, zvimwe zvigadziriso, kucheka uye mazhenje ewelding uye matipi, kukuya nejecha disc, uye zvimwe zvePPE zvekuwedzera.
Welding power source.[Kuti unzwisise kuvandudzwa kwemasimba emagetsi, ndapota verenga "Masimba emagetsi emagetsi anowanzo kuve ane hushamwari."]
Gasi midziyo.Masilinda eokisijeni, acetylene, argon, uye 80/20 musanganiswa anochengetwa munzvimbo yekuchengetera kunze.Silinda imwe yegasi yegasi inodzivirira yakabatanidzwa mukona yekamuri yekubatira padyo nemagetsi emagetsi.
Ndakachengeta mafiriji matatu.Ndinoshandisa firiji yekare ine 40-watt girobhu kuchengetedza ma electrode akaoma.Imwe yacho inoshandiswa kuchengeta pendi, acetone, pendi yakapfava uye magaba ekupfapfaidza pendi kudzivirira kuti dzisakanganiswa nemirazvo nemoto.Ndinewo kafiriji kadiki.Ndinorishandisa kuisa zvinwiwa zvangu mufiriji.
Nemidziyo iyi uye nzvimbo yekamuri yekupisa, ndinokwanisa kubata mapurojekiti mazhinji madiki.Zvinhu zvakakura zvinoda kupedzwa munzvimbo huru yechitoro.
Mamwe mawelders akataura zvine hungwaru pamusoro penzira yekuvandudza kugona kwavo uye kuita kuti imba yavo yekubatira ichiimbe.
Kunyange pandinoshandira vamwe, handimborasikirwi nematurusi.Maturusi epneumatic ndiDotco neDynabrade nekuti anogona kuvakwa patsva.Zvishandiso zvemhizha, nekuti kana ukazvityora, zvinotsiviwa.Proto uye Snap-on maturusi makuru, asi hapana vimbiso yekutsiva.
Kukuya madhisiki, ini ndinonyanya kushandisa TIG welding kugadzira aluminium uye simbi isina tsvina.Saka ini ndinoshandisa rudzi rweScotch-Brite, 2 inches, gobvu kusvika kune akanyanya kuchekwa discs ane carbide tip burrs.
Ini ndiri makanika uye ndiri welder, saka ndine mibhedha miviri yakapetwa.Kennedy ndiyo sarudzo yangu yekutanga.Ose ane madhirowa mashanu, standpipe uye bhokisi repamusoro rezvishandiso zvidiki.
Kufefetera, bhenji rekushanda rinodzika pasi ndiro rakanakisa, asi rinodhura.Kwandiri, iyo yakanakisa tafura kureba ndeye 33 kusvika 34 inches.Iyo bhenji yebasa inofanirwa kunge iine nzvimbo yakakwana kana yakamisikidzwa inokwirisa maburi kuti ikwanise kubata majoini ezvikamu kuti zvisungirwe zvakanaka.
Zvishandiso zvinodiwa zvinosanganisira grinder yemaoko, mold grinder, bhurasho remagetsi, bhurasho remaoko, pneumatic tsono pfuti, slag nyundo, welding tongs, welding seam gauge, chinogadzirika chipanera, screwdriver, flint nyundo, welding tongs, C-clamp, kunze kwebhokisi Mapanga uye pneumatic/hydraulic lifts kana wedge jacks.
Kwatiri, akanakisa maficha ekuwedzera kushanda zvakanaka ndeye workshop Ethernet tambo dzakabatana kune yega yega welding magetsi sosi, pamwe nekugadzirwa kwesoftware nemakamera emusangano ekutarisa kuremerwa kwebasa uye kugona.Pamusoro pezvo, zvinobatsira kunzwisisa tsaona dzekuchengetedza basa uye kunobva kukuvadza kubasa, maturusi, uye midziyo.
Chiteshi chewelding chakanaka chine nzvimbo yakasimba, chidzitiro chekudzivirira, madhirowa ekuchengetera zvakakosha, uye mavhiri kuitira nyore kufamba.
Imba yangu yewelding yakanakisa icharongwa kuti icheneswe nyore, uye hapana chinhu pasi chinogumbura kazhinji.Ini ndinoda nzvimbo hombe yekubata kuti ipfure pfuti dzangu dzekukuya kuti ndizviunganidze kuti zvive nyore kugadzirisa.Ichave nemadziro-yakaiswa vacuum cleaner yekukochekera hose kuti ndingoshandisa hose yacho ndozoiturika kana ndapedza (senge senge imba yese vacuum cleaner ine madonhwe emvura).
Ndinofarira tambo dzekudhonzera pasi, madziro-emhepo hose reels, uye articulated-akavakirwa theatre spotlights kuti ndigone kugadzirisa kusimba uye ruvara rwechiedza kunzvimbo yebasa pandiri kushanda.Dumba racho richava nekuumburudzwa kwakanaka kwazvo, kureba-inogadziriswa gasi inokanganisa tirakita chigaro chechigaro chinorema 600 mapaundi.Munhu anogona kugara pabhegi rematehwe rakanaka.Inosanganisira 5 x 3 tsoka.Isa 4 x 4 tsoka yekudzima padhi pane inotonhora pasi.Pedhi yekupfugama yezvinhu zvakafanana.Iyo yakanakisa welding skrini yakambove Screenflex.Izvo zviri nyore kufamba, kuisa uye disassemble.
Nzira yakanakisa yekupinza mhepo uye kubvisa yandakawana ndeyekujairana nezvirambidzo zvekuteya nzvimbo yemhepo yekupinda.Dzimwe nzvimbo dzekutora dzinongowedzera 6 kusvika ku8 inches yenzvimbo yekutora.Vamwe vane simba rakawanda 12 kusvika 14 inches.Ini ndinoda kuti nzvimbo yangu yekuteya iri pamusoro penzvimbo yewelding kuitira kuti kupisa nehutsi husimuke uye zvigare kure neni nemuviri wangu.vaunoshanda navo.Ini ndinoda kuti sefa iwanikwe kunze kwechivako uye inobatwa nekabhoni kuti itore zvinosvibisa zvakanyanya.Kuitenderedza zvakare kuburikidza neHEPA sefa zvinongoreva kuti nekufamba kwenguva, ndichasvibisa mukati mechivako nesimbi dzinorema kana utsi hwesimbi husingagone kubata HEPA.
Ndakaona kuti Lincoln Electric yakatsetseka gomba feed hood ine mwenje wakabatanidzwa ndiyo iri nyore kugadzirisa uye kubatana kune pombi yemadziro.Ini ndinotenda chaizvo kuchinjika kwekumhanyisa kusveta, saka ndinogona kuigadzirisa zvinoenderana nemaitiro andiri kushandisa.
Mazhinji mahwendefa ekumanikidza uye matafura ewelding anoshaya simba rekutakura mutoro kana kureba kugadzirisa.Iyo yakanakisa yekutengesa off-the-sherufu workbench yandakashandisa ndeye Miller welding tafura ine vise uye fixture slots.Ini ndinofarira kwazvo iyo Forster octagonal tafura, asi ini handina kunakidzwa nekuishandisa.Kwandiri, kureba kwakakwana ndeye 40 kusvika 45 inches.Saka ndiri welding nekuzvitsigira kuti ndigadzikane, hapana back pressure welding.
Zvishandiso zvakakosha mapenzura esirivha-mitsetse uye mapendi akanyanya-kuchena.Zvose zviri zviviri zvakakura uye zviduku zvidhayamita nibs zvakaputirwa nependi tsvuku;Atlas chipping nyundo;blue and black Sharpies;carbide lathe yakabatana nemubato Kucheka blade;cemented carbide munyori;magnetic floor attachment;Chishandiso chine simba cheruoko JointMaster, ine bhora rejoini rakaiswa pa/kudzima magineti, rinoshandiswa neyakagadziridzwa vise;Makita electric variable speed mold grinder, inotora PERF yakaoma Alloy;uye Osborne waya bhurasho.
Chekuchengetedza zvinodiwa ndeyeTIG chigunwe chekupisa nhovo, Tilson aluminium kupisa nhovo magirovhosi, Jackson Balder auto-dimming ngowani uye Phillips Safety Schott sefa girazi goridhe-yakapfatwa yakatarwa lens.
Mabasa ese anoda nharaunda dzakasiyana.Mune mamwe mabasa, unofanirwa kutakura makiti ese newe;mune mamwe mabasa, unoda nzvimbo.Ini ndinofunga chinhu chimwe chinonyatso batsira TIG welding ndeye kure kure tsoka pedal.Mune basa rinokosha, tambo dzinonetsa!
Welper YS-50 welding tongs anobatsira kucheka waya uye kuchenesa makapu.Imwe inonyanya kufarirwa ingowani yewelder ine mweya mutsva wekupa, zviri nani kubva kuESAB, Speedglas kana Optrel.
Ndinogara ndichiona zviri nyore kutengesa kunze muzuva nekuti ndinogona kuona zvirinani mipendero yemajoini e solder.Naizvozvo, kuvhenekera chinhu kiyi asi chakaregeredzwa chikamu chekamuri yekubatira.Kana mawelder matsva asingakwanisi kuona mipendero yeV-groove weld joints, ivo vachavapotsa.Mushure memakore eruzivo, ndakadzidza kuvimba zvakanyanya pane dzimwe pfungwa dzangu, saka kuvhenekera hakuna kukosha izvozvi, asi pandinodzidza, kukwanisa kuona zvandiri kutengesa ndizvo zvese.
Dzidzira 5S uye kuderedza nzvimbo.Kana uchifanira kufamba-famba, nguva yakawandisa inotambiswa.
Kate Bachman ndiye mupepeti we STAMPING magazini.Iye ane mutoro wezvese zvemukati zvemukati, mhando uye kutungamira kwe STAMPING Journal.Mune chinzvimbo ichi, anogadzirisa uye anonyora tekinoroji, zvidzidzo zvenyaya, uye zvinyorwa zvinoratidzira;anonyora ongororo yemwedzi wega wega;uye anofomu uye anotarisira dhipatimendi renguva dzose remagazini.
Bachman ane makore anopfuura makumi maviri emunyori uye mupepeti ruzivo mukugadzira uye mamwe maindasitiri.
FABRICATOR ndiyo magazini yekuNorth America inotungamira kugadzira simbi nekugadzira.Iyo magazini inopa nhau, zvinyorwa zvehunyanzvi uye nhoroondo yenyaya, zvichiita kuti vagadziri vaite mabasa avo zvakanyanya.Vagadziri vanga vachishandira indasitiri iyi kubvira 1970.
Iye zvino unokwanisa kuwana zvizere dhijitari yeThe FABRICATOR uye nyore kuwana zvakakosha zveindasitiri zviwanikwa.
Zviwanikwa zveindasitiri zvakakosha zvino zvinogona kuwanikwa zviri nyore kuburikidza nekuwana kuzere kushanduro yedhijitari yeThe Tube & Pipe Journal.
Nakidzwa nekuwana kuzere kudhijitari ye STAMPING Journal, iyo inopa kufambira mberi kwetekinoroji, maitiro epamusoro uye nhau dzeindasitiri yemusika wesimbi.
Nakidzwa nekuwana kuzere kune dhijitari vhezheni yeThe Additive Report kuti udzidze mashandisiro ekuwedzera ekugadzira tekinoroji kuti uwedzere mashandiro ekushanda uye kugadzirisa pazasi.
Iye zvino unogona kuwana zvizere shanduro yedhijitari yeThe Fabricator en Español, kuwana zviri nyore zviwanikwa zveindasitiri.
Nguva yekutumira: Sep-09-2021